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Fiber optic assemblies

We realize your connector assembly on demand

IDIL designs and manufactures tailored fiber optics assemblies for a variety of challenging applications, including medical optical probes and aerospace ruggedized harnesses. We guarantee not only customization but also exceptional performance thanks to high-grade fiber tips: low insertion loss, high return loss, and high-power extinction ratio (PER). Our production process is highly equipped for large quantities, but at the same it is flexible enough to realize customized, single unit products with minimum delivery times.

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What sets us apart?

At IDIL, we are able to assemble, coil or terminate optical fibers of any type—whether it’s Single Mode (SM), Multi-Mode (MM), Polarization Maintaining (PM), Polarizing (PZ) or Photonic Crystal Fiber (PCF) from UV to NIR wavelengths. The use of specific optical fibers answers diverse technological needs, spanning telecommunications, sensing, medical devices, lasers, and more.

Coatings enhance the performance and durability of optical fibers in various applications. They provide protection against environmental factors, mechanical stress, and chemical exposure.

  • UV-Acrylate (standard up to 85°C)
  • Dual-Acrylate (high temperature up to 150°C)
  • Polyimide (High temperature up to 300°C and chemical resistance)
  • TEFZEL (excellent chemical resistance)
  • Teflon™ (all harsh applications: temperature, chemical, corrosion, stress)
  • Custom coating options on demand

Buffers and jackets are crucial components of optical fiber cables, providing protection and mechanical support to the fiber optic core. Standard fiber pigtails and jackets are either supplied with a Ø 900 µm buffer and Ø 3 mm jacket or with Ø 900 µm buffer only. Fibers without buffer (with only the Ø 250 µm coating) can be supplied. Our jackets can range between 2 and 11mm.

  • PVC
  • LSZH (Low-smoke, zero-halogen)
  • PTFE
  • PEEK
  • Stainless Steel
  • Hytrel® TPE
  • ST: The ST connector is a bayonet-style fiber optic connector with a quick twist-on, twist-off coupling mechanism. It is commonly used in networking applications.
  • SC: The SC is a popular push-pull connector known for its ease of use and high packing density. It is widely used in data communication and telecommunication networks.
  • FC: The FC connector features a threaded coupling mechanism and is commonly used in data communication and high-speed networking applications.
  • LC: The LC is a small, high-density connector with a push-pull design. It is prevalent in both telecommunication and data center environments, offering high performance in a compact form.
  • E2000: The E2000 connector features a push-pull matching mechanism and a dust cap for protection. It is often used in high-speed data transmission and telecommunications networks.
  • SMA: The SMA connector is a threaded, compact connector commonly used in applications such as instrumentation and industrial environments. It is known for its robust design.
  • ELIO™: The ELIO™ connector is known for its innovative design, featuring a robust push-pull coupling mechanism. It is utilized in demanding applications, offering reliable and high-performance connections in various optical systems.
  • EB16: The EB16 connector is a high-density, push-pull connector designed for demanding optical applications. Its compact form factor makes it suitable for use in space-constrained environments, providing efficient and secure optical connections.
  • Hybrid (electrical and optical waveguides): Available on demand

The polishing process is crucial for improving the quality of fiber optic connectors, particularly in terms of minimizing signal loss and maximizing performance. IDIL offers two typical polishing options:

  • UPC (Ultra Flat Physical Contact, no angle): This method involves polishing the fiber end flat, without any angle. It ensures a direct, physical connection between two fiber ends, maximizing the contact area for efficient signal transmission. [Old PC (Physical Contact) are no longer used at IDIL]
  • APC (Angled Physical Contact, 8° typical): This method involves polishing the fiber end at a precise angle, typically around 8 degrees. This angled surface reduces the amount of light reflected back toward the source, minimizing signal loss due to reflections.
  • Others on demand

Beside flat and angled end fiber polishing, IDIL offers a large range of end fiber tips options. They allow easy fiber alignement, better coupling performance, higher power handling, precise focus spot size and working distance.

  • End fiber shaping (flat, angle, cone, wedge, sphere, taper)
  • Thin end caps (coreless termination fibers)
  • Focusing and collimating systems
  • Optical fiber splicing (standard and PCF fibers)
  • End fiber coatings (anti reflection, mirror)

Lensed fibers work by adapting the mode field diameter to improve the mode matching between the waveguide and the fiber. This technology provides highly effecient couplings and collimating in a cost-effective way. The ability of getting of mode diameter which is close to 60µm leads to high positioning tolerance and high coupling ratio.

Thanks to our lenses we can get spots whose diameter is adjustable according to customers needs. In fact, since the distance between the giving out optical fiber and the lens is tunable, both the spot diameter and the working distance can be modified. Thus, the scale of spot diameter goes from values which are less than a few micrometers to some centimeters.

IDIL calculates optics by using Zemax industry standard optical system design software. We propose a global solution since we master simulation, realization and characterization processes.

  • Fiber end face inspection with camera
  • Insertion loss (IL) and return Loss (RL) test
  • Optical an geometrical inspections
  • Surface stat interferometry
  • Tensile test or concentricity measurement
  • Polarization test for PM and PZ fibers